Parts

The Panic Hex Key 5/32" x 3-1/16" Long is a must for Von Duprin 22, 33, 35, 98 and 99 panic hardware.   This key has a longer shaft to reach deeper into the Von Duprin Panic Devices.   This key is also known as Hex Key, Dog Key, Allen Key,  and Dogging Key.

Dor-o-Matic 1590 C/Case CVR PB203

Covers the latch bolt assembly on the 1590 Rim Device.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106863 or PB203

Doromatic Exit Device 1490 Pushbar End Cap PB201

Cover the end of the 1490 Push Bar.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106787 or PB201

Doromatic 2390 Push Bar Anchor Brk

Doromatic / Falcon Part # PB335 or BRKT.137

Doromatic 1490/1590 Pushbar Mounting Bracket PB200

Cover the end of the 1490 Push Bar.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106786 or PB200

Doromatic Exit Device 1590 Pushbar End Cap PB202

Cover the end of the 1590 Push Bar.  Made of die cast metal and electrostatically painted black.

Doromatic Part # 4270106875 or PB202

The Panic Hex Key 5/32" X 2-1/8" Long is usually used on Dor-O-Matic, Falcon, Corbin Russwin, Von Duprin 55 and 88 and Yale panic hardware.  This Hex Dog Key is not long enough for the Von Duprin 33, 34, 33A, 35B, 98 or 99 Exit Devices.  Also known as Hex Key, Dog Key, Allen Key, Dogging Key

The Panic Hex Key 7/32" is used on Dor-O-Matic Falcon and Sargent Panic Hardware to name a few.  The key measures 7/32" hex by 3-1/4" long.   Also known as a Hex Key, Dog Key, Allen Key or Dogging Key.

Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

 

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-Matic Falcon 1690/1990 Traveler Assembly PB88

Doromatic 1990/1690 traveler assembly. The Traveler Assembly measures about 4-1/8" long, by 7/8" wide and 1/4" thick.  This bracket connects the rods to the exit device Doromatic Part # 4270100013 or PB88

The Dor-o-Matic 1690/1990 Retractor PB35 has been used since the 1970's.  The manufacture has changed names in the last 5 years and now goes by Falcon Panic Hardware. This piece is used the 990, 1690 and 1990 devices.  The pinion rides inside this bracket to raise and lower the internal rods. Parts used with the retractor are the Pinion (G199005), Traveller (G199028) and the Pinion Bushing (G199046). Retractor measures 1-7/8" long by 7/8" wide by 1/4" thick.

Doromatic part # PB35 or RETRACT.101

Dor-o-matic 1090/2090 Assembly Plate.   This plate can be used if your current device has pulled the screws out, or you want to mount a new exit on a wood door.

Doromatic part #4270100304

2090 parts breakdown

The Dor-o-Matic 1990 Housing and 1090 2090 Inactive Housing DCX has been around since the early 1970's.  Although it is now called a Falcon 1990, it is still the same device.  This housing is also the inactive housing on the Dor-O-Matic / Falcon 1090 and 2090 panic hardware.  The housing includes all of the interior springs, arm, and dogging screw.  Housing measures 7-1/2" long by 1-3/16" wide.  The center to center distance of the mounting studs is 6-1/4".

LEFT HAND SHOWN IN PICTURE

See diagrams for handing.

Doromatic part #
4270902784 - right hand dark brown
4270902782 - right hand aluminum
4270902785 -right hand black
4270902778- left hand dark brown
4270902776 - left hand aluminum
4270902779- left hand black

1990 parts breakdown

2090 parts breakdown

Doromatic Mounting Stud. Male stud mounts to the door and the housing slides over.

Doromatic part # PB2 and also STUD.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Same as the G199002, but longer. The Doromatic long stud can be used in conjunction with the GMH124 Jack Nut when the threads have pulled out of your door. Doromatic part # STUD.102

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 "E" Ring RRing.109 is use to connect the concealed rods to the Traveller Assembly (G199028, PB88, or 4270100013).  The rods fit through the traveller and rod bushings, and the Retaining Ring holds them in place.  This piece has a diameter of 1/2".   This item is now under the Falcon name plate.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic lever arm spring. This spring pulls the cross bar back to the closed postion. The tension spring measures 1-1/4" long by 1/4" diameter.

Doromatic part # SPRING.103

Dor-o-Matic spring retainer. The retainer fits under the housing, by the dog screw and holds one end of the spring. The spring pin holds the other side.

Doromatic part # RETAIN.102

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1990/2090 Lever Arm Pin. This pin is what the spring attaches to.

Doromatic part # PIN.104

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1090/1990/2090 Cross Bar Screw

Doromatic part # SCREW.1027

1/4-20 x 1" Self Tapping Threads

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1490/1690/1990 Rod Latch Assembly PB129

This latch is also used on the EL versions of the 1490 and 1690.

Doromatic RL Bottom Latch

Doromatic part # 4270100521

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

Dor-o-matic 990/1090/1990/2090 Lever Arm Pivot Pin measures 1-1/32" long by 9/32" diameter.

Doromatic Part # PIN.115

The Dor-o-Matic 1690/1990 Pullman Latch Assembly PB132 is for use with Electric Strikes only.  This part is also some times called the Dor-o-Matic PL Bottom Latch.

Dor-o-Matic Falcon part # 4270101482

Doromatic 1990/1690 Hex Bottom Bolt

Bottom bolt measures 3" long and is constructed of 1/2" hex stock. Threads onto bottom latch. We also call this GPB352.

Doromatic part # 4270101830

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic latch rod jamb nut. This nut prevents the latch from coming the rod. Also known as PB23, or GPB23.

Doromatic part # NUT.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 bottom rod. Connects panic bar to the bottom latch

Doromatic Part # 4270101825 PB25 and GPB25

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

Select the height of your door for the correct rod.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Top Rod Latch Assembly PB130 is also used on the 1390, 1490 and 2390.  This latch has been around since the 1970's,  and is usually the issue if your bottom rod is dragging on the floor.  Although we are calling it Dor-o-Matic, it is actually known as a Falcon SU Top Latch due to a name change 5 or 6 years ago.  This latch rolls over when the device is pressed in and then locks in that position.  When the door closes, the 'U" channel of the latch flips over to a vertical postion and drops the rods.  This latch always uses the PB48 Strike, our part # G199034.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB130 or 4270101806.

Dor-o-Matic 1690/1990 Bracket PB54

This bracket is used to mount the top and bottom latches on the 1990 and 1690 Dor-o-matic Panic Exit Devices.

Dor-o-Matic Part # BRKTASY.101