2390| Dor-O-Matic

The Falcon Doromatic 2390 231CA Cylinder Kit converts your 2390 exit only to a Night Latch or Hold Back function key lock.  All the hardware is included in the package to convert your device, except for the Mortise Cylinder.  Housing measures 4-1/2" tall by 1-11/16" wide with a 1-1/8" projection.  We send the 231CA which includes the Schlage B502-191 Cam.   The 239CA is the same kit, but without the Schlage Cam.

The Dor-O-Matic 1690/1790/2390 Dogging Hex Shaft is the piece that your dog key (allen wrench) fits into the lock the device in the open or dogged position.  This shaft is used on the 1690, 1790, and 2390 device.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  The part that the hex key fits into is only about 1/4" deep, because of that these tend to get rounded out, so the key will not move the shaft. 

To remove the old shaft just pull with a pair of Channel Locks or Pliers.  To reinstall, just press it back in to position, you might have to bend the holding tabs back down, but we very rarely have to do this.  The manufacture part number on this is SHAFT.101.

Dor-O-Matic 1690/1790/2390 Dogging Assembly PBX-16

Falcon Doromatic 1690, 1790, and 2390 replacement dogging assy. The dogging assembly is used to dog the door in the open position, so people can enter the building without having to unlatch the door for the inside or with a key on the outside.  The KIT.1197 comes complete with mounting screws.   Some of the earlier version where riveted into the rail, so you might need to drill out the rivets, the screws shipped with KIT.1197 have self tapping thread forming screws.

Doromatic part # KIT.1197

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-o-Matic 2390 Fixed Cover Screw

The Doromatic 2390 Fixed Cover Screw is the screw that holds the Fixed Cover on. The screw is a 12-14 x 1/2" long UFPH MS Type 25 Screw. This is a self tapping screw.

Doromatic / Falcon Part # SCREW.1088 or PB350

Doromatic 2390 Fixed Cover

The Doromatic 2390 Fixed Cover also known as the center case cover. The cover is 1-1/2" wide by 3-7/16" high and projects out 2 inches. The mounting screws are 3" on center.

Doromatic / Falcon Part # COVER.127 or PB341

Doromatic 2390 Moving Pushbar End Cap

Doromatic 2390 Moving Pushbar End Cap is the piece that fits on the end of the pushbar. The Endcap is 3-3/8" high by 1/4" thick, with an 1-7/8" projection. The Pushbar End Cap is constructed of die cast metal that is painted black.

Doromatic / Falcon Part # PB342 or ECAP.143

The 2390 Falcon Dor-o-matic Anchor Block Assembly is used to connect the push bar to the device channel.

Dor-o-Matic 1690, 1790 and 2390 Dogging Spring

Doromatic part # 971493-76 or PB323

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

Doromatic 2390 Lift Bracket

This cadium plated bracket attaches to the concealed vertical rods. When the push bar is depress, it raises and lowers the brackets and the rods. The bracket measures 2-7/8" long by 5/8" wide and has an overall projection of 3/4"

Falcon / Doromatic Part # BRKT.143

Doromatic 2390 Push Bar Anchor Brk

Doromatic / Falcon Part # PB335 or BRKT.137

Doromatic PB48 Strike Shim Package Of 10 Pieces

This Dor-o-Matic product is for the PB48 Top Strike. This is the shim that goes under the top strike. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. They are only sold in packages of 10.

Doromatic Part # SHIM.112

Dor-o-Matic 1690 and 1790 Pushbar Pin

Doromatic part # PIN.128 or PB322

Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

Dor-o-matic bottom rod guide. Fits up inside the door to take up slack in bottom rod. Also known as the GPB134 and G1990134

Doromatic part # 4270107176

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Falcon / Dor-o-Matic 2390 Parts Break Down

The Dor-O-Matic 1690/1790/1990/2090 Cylinder Bushing BUSH.102 fits around the Pinion gear to take up slack and reduce friction.  This piece is now known as the Falcon Panic Hardware BUSH.102, but for many years was called the Dor-o-Matic PB46.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown
Dor-o-Matic 1790 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Top Rod Latch Assembly PB130 is also used on the 1390, 1490 and 2390.  This latch has been around since the 1970's,  and is usually the issue if your bottom rod is dragging on the floor.  Although we are calling it Dor-o-Matic, it is actually known as a Falcon SU Top Latch due to a name change 5 or 6 years ago.  This latch rolls over when the device is pressed in and then locks in that position.  When the door closes, the 'U" channel of the latch flips over to a vertical postion and drops the rods.  This latch always uses the PB48 Strike, our part # G199034.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB130 or 4270101806.

Dor-o-Matic latch rod jamb nut. This nut prevents the latch from coming the rod. Also known as PB23, or GPB23.

Doromatic part # NUT.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Pullman Latch Assembly PB132 is for use with Electric Strikes only.  This part is also some times called the Dor-o-Matic PL Bottom Latch.

Dor-o-Matic Falcon part # 4270101482

Dor-o-Matic 1490/1690/1990 Rod Latch Assembly PB129

This latch is also used on the EL versions of the 1490 and 1690.

Doromatic RL Bottom Latch

Doromatic part # 4270100521

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 "E" Ring RRing.109 is use to connect the concealed rods to the Traveller Assembly (G199028, PB88, or 4270100013).  The rods fit through the traveller and rod bushings, and the Retaining Ring holds them in place.  This piece has a diameter of 1/2".   This item is now under the Falcon name plate.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown