Dor-O-Matic

The Panic Hex Key 5/32" X 2-1/8" Long is usually used on Dor-O-Matic, Falcon, Corbin Russwin, Von Duprin 55 and 88 and Yale panic hardware.  This Hex Dog Key is not long enough for the Von Duprin 33, 34, 33A, 35B, 98 or 99 Exit Devices.  Also known as Hex Key, Dog Key, Allen Key, Dogging Key

Falcon Dor-o-Matic 1590 Latch Bolt Assembly 4270107603

Replacement Latch Bolt Assembly for the Falcon Dor-o-matic 1590.   In the old days you could just replace the PB355 (SPRING.127) spring, but as of November 2015 you have to replace the complete latch head assembly.

Doromatic Part # 4270107603
Old Part # PB124

Dor-o-matic 1390 PB43 Spring

The Dor-o-matic 1390 Spring PB43 is also known as Part # 4270106635.   This spring was used on the obsolete 1390 exit device to push out the touch pad.  Spring measures 15/16" long by 5/16" by 3/8".

 

Falcon Dor-O-Matic STK45 Surface Strike

This strike is used when we have a double door application without a center post. By using this strike we can have one door with a surface vertical rod and one door a rim device, which will save money because vertical rods are usually expensive. This strike can be used with the 1590, 1790 and 2090 Rim Devices. The strike base measures 1-5/16" wide by 3-1/4" high, and 1/4" thick. The three slots are 1-1/4" on center. This strike ships with the mounting screws.

US19-Black finish

1790 parts break down

The Falcon / Doromatic Door Closer SC61 is an affordable, higher quality, standard template closer.  This closer offers adjustable closing, latching and back check speeds, along with adjustable spring tension.  It has the ability to be mounted on the push, pull or top jamb and is non handed.  This closer is considered a Grade 1 closer, which is the highest grade you can get.  The hole spacing is 3/4” x 9-1/16”, which is the most common mounting template out in industry today.  They used to be know as the Doromatic SC60, but in about 2008, they changed it to the Falcon SC61.  We ship the SC61 Rw/PA.

The Falcon / Doromatic Door Closer SC81 is an affordable, higher quality, standard template closer.  This closer offers adjustable closing, latching and back check speeds, along with adjustable spring tension.  It has the ability to be mounted on the push, pull or top jamb and is non handed.  This closer is considered a Grade 1 closer, which is the highest grade you can get.  The hole spacing is 3/4” x 12”, which is the same hole spacing as the Norton 8301, 8501 and the Yale 3301, 3501 Door Closers.  We ship the SC81 Rw/PA.

The Falcon / Doromatic Door Closer SC91 is an affordable, high quality closer for residential or light commercial applications.  They used to be know as the Doromatic SC90, but in about 2008, they changed it to the Falcon SC91.  This closer offers adjustable closing, latching and back check speeds, along with adjustable spring tension.  It has the ability to be mounted on the push, pull or top jamb and is non handed.  This closer is considered a Grade 3 closer, which is the lightest grade you can get.   The hole spacing is 3/4” x 6-3/8”.  We ship the SC91 Rw/PA.

Can be used with all Doromatic devices. Comes complete with mounting studs (G199002S)
9-1/4" center to center
2-7/8" projection
1-3/4" clearance

Dor-o-matic 1090/2090 Assembly Plate.   This plate can be used if your current device has pulled the screws out, or you want to mount a new exit on a wood door.

Doromatic part #4270100304

2090 parts breakdown

The Dor-o-Matic 1990 Housing and 1090 2090 Inactive Housing DCX has been around since the early 1970's.  Although it is now called a Falcon 1990, it is still the same device.  This housing is also the inactive housing on the Dor-O-Matic / Falcon 1090 and 2090 panic hardware.  The housing includes all of the interior springs, arm, and dogging screw.  Housing measures 7-1/2" long by 1-3/16" wide.  The center to center distance of the mounting studs is 6-1/4".

LEFT HAND SHOWN IN PICTURE

See diagrams for handing.

Doromatic part #
4270902784 - right hand dark brown
4270902782 - right hand aluminum
4270902785 -right hand black
4270902778- left hand dark brown
4270902776 - left hand aluminum
4270902779- left hand black

1990 parts breakdown

2090 parts breakdown

Doromatic Mounting Stud. Male stud mounts to the door and the housing slides over.

Doromatic part # PB2 and also STUD.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Same as the G199002, but longer. The Doromatic long stud can be used in conjunction with the GMH124 Jack Nut when the threads have pulled out of your door. Doromatic part # STUD.102

Dor-o-Matic Rod Bearing. This is the piece that goes over the rod and fits into the traveller to take up slack.

Doromatic part # BUSH.109 or PB3

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 "E" Ring RRing.109 is use to connect the concealed rods to the Traveller Assembly (G199028, PB88, or 4270100013).  The rods fit through the traveller and rod bushings, and the Retaining Ring holds them in place.  This piece has a diameter of 1/2".   This item is now under the Falcon name plate.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-O-Matic 1690/1790/1990/2090 Pinion PB5 has been in use since the 1970's.  This gear or pinion is what activates the latch or the rods on the 990, 1090, 1690, 1790, 1990 and 2090 devices.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are the same device, with the same parts, just a different name plate.  The manufacture part number on this is CAM.102, PB5 or PB140.

1690 parts breakdown

1790 parts breakdown

1990 parts breakdown

2090 parts breakdown

Dor-o-Matic lever arm spring. This spring pulls the cross bar back to the closed postion. The tension spring measures 1-1/4" long by 1/4" diameter.

Doromatic part # SPRING.103

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1990/2090 Lever Arm Pin. This pin is what the spring attaches to.

Doromatic part # PIN.104

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 990/1090/1990/2090 Cross Bar Screw

Doromatic part # SCREW.1027

1/4-20 x 1" Self Tapping Threads

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 990/1090/1990/2090 Lever Arm Pivot Pin measures 1-1/32" long by 9/32" diameter.

Doromatic Part # PIN.115

The Dor-o-Matic 1690/1990 Pullman Latch Assembly PB132 is for use with Electric Strikes only.  This part is also some times called the Dor-o-Matic PL Bottom Latch.

Dor-o-Matic Falcon part # 4270101482

Dor-o-Matic 990/1090/199092090 dogging screw. This is the screw that holds down the cross bar when you tighten it.
The thread is 7/16-14.

Doromatic part # SCREW.1022

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic Lever arm.

Doromatic part # DC15 Lh and DC40 Rh

Order G199015 for Left Hand and G199040 for Right Hand

Left hand lever shown for 1990 and the 2090 inactive case.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic latch rod jamb nut. This nut prevents the latch from coming the rod. Also known as PB23, or GPB23.

Doromatic part # NUT.101

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

Dor-o-Matic 1690/1990 Top rod. Connects panic bar to the bottom latch

Doromatic Part # 4270100017 PB24

Select the height of your door for the correct rod.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Top Rod Latch Assembly PB130 is also used on the 1390, 1490 and 2390.  This latch has been around since the 1970's,  and is usually the issue if your bottom rod is dragging on the floor.  Although we are calling it Dor-o-Matic, it is actually known as a Falcon SU Top Latch due to a name change 5 or 6 years ago.  This latch rolls over when the device is pressed in and then locks in that position.  When the door closes, the 'U" channel of the latch flips over to a vertical postion and drops the rods.  This latch always uses the PB48 Strike, our part # G199034.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB130 or 4270101806.

Dor-o-Matic Falcon 1690/1990 Traveler Assembly PB88

Doromatic 1990/1690 traveler assembly. The Traveler Assembly measures about 4-1/8" long, by 7/8" wide and 1/4" thick.  This bracket connects the rods to the exit device Doromatic Part # 4270100013 or PB88

Dor-o-Matic 1690/1990 Bracket PB54

This bracket is used to mount the top and bottom latches on the 1990 and 1690 Dor-o-matic Panic Exit Devices.

Dor-o-Matic Part # BRKTASY.101

The Dor-o-Matic 1690/1990 Top Strike PB48 is used on the Dor-o-Matic 1690, 1990 and 2390 Concealed Vertical Rod Exit and Panic Devices. The plate measures 1" x 1-1/16" with 4 holes. The mounting holes are 11/16" x 11/16" on center. The diameter of the pin is 7/16" and projects out 5/32". Ships with mounting screws and 3 shim plates.  The Dor-o-Matic Panic Devices have been around since the late 1960’s, but have most recently been known as the Falcon Panic Device from a name change they had in about 2008.  They are basically the same device, with the same parts, just a different name plate.  Falcon part # PB48.

Dor-o-Matic/Falcon 990/1990 Repair Parts Breakdown
Dor-o-Matic/Falcon 1690 Repair Parts Breakdown

The Dor-o-Matic 1690/1990 Retractor PB35 has been used since the 1970's.  The manufacture has changed names in the last 5 years and now goes by Falcon Panic Hardware. This piece is used the 990, 1690 and 1990 devices.  The pinion rides inside this bracket to raise and lower the internal rods. Parts used with the retractor are the Pinion (G199005), Traveller (G199028) and the Pinion Bushing (G199046). Retractor measures 1-7/8" long by 7/8" wide by 1/4" thick.

Doromatic part # PB35 or RETRACT.101

The Dor-o-Matic 1990 and 2090 Set Screw PB38. This set screw goes in the housing to secure it on the mounting studs.  There is 3 of these screws on each housing, two on the left and right side toward the top, and one on the bottom.   The manufacture is now Falcon.

Doromatic part # SCREW.1039 PB38

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

The Dor-o-Matic 1990/2090 Cross Bar CBAR is used on the 990, 1090, 1990 and 2090 Dor-o-Matic and Falcon panic hardware.  The bar is 41" and 48" long and is easily cut in the field with a chop or hack saw.  The bar is constructed of extruded aluminum and then anodized to the correct finish.  The slot where the screw threads in is not threaded, but the screws, sold separately, are thread forming screws. The 41" bars are in stock, the 48" bars have a 3 week lead time

The Dark Bronze Cross Bars are a very dark bronze and will be closer to black.

Doromatic part # CBAR/  47285197 for the 41" bars, and 47286482 for the 48" bars.

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic 1990 and 2090 arm bushing. This bushing goes between the pivot pin (arm axle) and housing.

Doromatic part # BUSH.103 or PB43

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-matic 1990/2090 Pivot Pin E Ring. This ring is used on the Pivot Pin G199013.

7/16" diameter

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown

Dor-o-Matic spring retainer. The retainer fits under the housing, by the dog screw and holds one end of the spring. The spring pin holds the other side.

Doromatic part # RETAIN.102

Dor-o-Matic 990/1990 Repair Parts Breakdown
Dor-o-Matic 1090/2090 Repair Parts Breakdown